ADC 410F Instrukcje Operacyjne

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Installation and
operating
instructions
IFC 090 K
IFC 090 F
Signal converters
for
electromagnetic flowmeters
11 / 97
How to use these Instructions
The flowmeters are supplied ready for operation.
The primary head must be installed in the pipeline as described in the installation
instructions inside the packing of the primary head.
- Installation location and connection to power (Section 1) Pages 1/1-1/6
- Electrical connection of outputs and inputs (Section 2) Pages 2/1-2/6
- Factory settings and start-up (Section 3) Pages 3/1-3/2
Power the flowmeter. THAT’S ALL. The system is operative.
Operator control of the IFC 090 signal converter is described in Sections 4 and 5.
Pull-out condensed instructions are located in the centrefold of this manual, pages A – D.
3.1M61EA3 119721 Order No. DIN A4: 7.02144.33.00
US size: 7.02144.73.00
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Strona 1 - Signal converters

Installation andoperatinginstructionsIFC 090 KIFC 090 FSignal convertersfor electromagnetic flowmeters11 / 97How to use these InstructionsThe flowmete

Strona 2 - 100% 5/1

1/5Abbreviations and explanatory notesused in the following tables, diagrams and connection diagramsA Signal cable A (type DS), with double shielding,

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1/6Important information PLEASE NOTE !• The figures in brackets indicate the stranded drain wires for the shields,see cross-sectional drawing of

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2/1Assignment of the binary outputs and inputs as required, see 3.07 Fct. “HARDWARE” and Sect. 3.2 “Factory settings”.Current output I – active or pas

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2/2Pulse output B1 (terminals B1 / B⊥) 2.3• The pulse output is galvanically isolated from the current output and all input circuits.•Setting data

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2/32.4 Status outputs B1 and B2 (terminals B1 / B⊥ and B2 / B⊥)•The status outputs are galvanically isolated from the current output and all inpu

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Control inputs B1 and B2 (terminals B1 / B⊥ and B2 / B⊥) 2.52/4• The control inputs are galvanically isolated from the current output and all input ci

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2/52.6 Connection diagrams for outputs and inputsMilliammeterTotalizer– electronic (EC)– electromechanical (EMC)DC voltage, external power source (Ue

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2/69UextUext≤ 32 V DC / ≤ 24 V ACI ≤ 150 mAF/R flow measurementIactive and Ppassive (B1)F/R changeover via Spassive (B2)10UextUext≤ 32 V DC/≤ 24 V ACI

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3/13 Start-up3.1 Switch-on and measurement• Before powering the system, please check that it has been correctly installed accordingto Sect. 1

Strona 11 - Primary heads

3/2Factory settings 3.2All operating data are factory set according to your order specifications.If you have not made any particular specification

Strona 12 - Current output

0/1ContentsSystem description 0/4Product liability and waranty 0/4CE / EMC / Standards / Approvals 0/4Items included with supply 0/4Part A System inst

Strona 13 - 100% [ Hz]

4/14 Operation of the signal converterPart B IFC 090 _/ D Signal converter4.1 Krohne operator control concept1 3 6. 4 9m3/hrMeasuring mode→

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4/2Operating and check elements 4.2PLEASE NOTE!Do not damage the screw thread and the gasket, never allow dirt to accumulate, and make sure theyar

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4/34.3 Function of keysThe cursor (flashing part of display) has a grey background in the following descriptions.To start operator controlMeasuring

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4/41 D I R.9 3. 3 6 5U S. G a l / m i n1 3. 5 7 1m 3/hr1 3. 5 7 1m 3 / h r3 9 7. 3 5m 3 / h r↑select next numberTo chang

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π4π44/5Q actual flowrateQ100%100% flow = full scale rangeQmax= DN2x vmax/ max. full-scale range (Q100%) at vmax= 12 m/s / 40 ft/sQmin= DN2x vmin/ min.

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4/6Fct. Text Description and settings1.04 DISPLAY Display functions→DISP.FLOW Select flow display• NO DISP. •user unit, factory set is “Liter/hr” or “

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4/7F/R flow measurementoverrangingof outputs}dynamic responseof outputs, see Fct. 1.02TIMECONST.: I = I onlyP = ALL1.06 CONTROL B1 Control input B1 an

Strona 20 - / D Signal converter

4/8Fct. Text Description and settings2.00 TEST Test menu2.01 TEST Q Test measuring range QPrecautionary query• SURE NOPress ↵key to return to Fct. 2.

Strona 21 - Flowrate

4/9Fct. Text Description and settings3.03 ZERO SET Zero calibrationNote:Carry out only at “0” flow and with completely filledmeasuring tube!Precaution

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4/10Error messages Description of error Error clearanceLINE INT. Power failure Note: Cancel error in RESET-QUIT menuno counting during power failure

Strona 23 - Change to number setting

0/2Part C Special applications, functional checks, service, and order numbers 6/1-9/16 Special applications 6/1-6/46.1 Use in hazardous areas

Strona 24 - “VALUE P”

4/114.6 Reset totalizer and cancel error messages, RESET/QUIT menuCancel error messages in RESET / QUIT menuKey Display Description- - - - - - - -

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4/12The cursor, flashing part of display, is shown below in bold type.• Change measuring range of current output and value for error messages (Fct. 1.

Strona 26 - I = I only

5/15 Description of functionsπ4π45.1 Full-scale range Q100%Fct. 1.01 FULL SCALEPress→key.Choice of unit for full-scale range Q100%• m3/hr (c

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5/2Low-flow cutoff 5.3Display 5.4Fct. 1.04 DISPLAYPress →key.→ DISP. FLOW = select unit for display of flowrate,press → key• NO DISP. (no

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5/3Setting of totalizer format• Auto (exponent notation) • # . ####### • ##### . ###• ## . ###### • ###### . ##• ###

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5/4Current output I 5.6Fct. 1.05 CURRENT IPress →key.→ FUNCT. I = Select function for current output,press → key• OFF (switched off, no funct

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5/55.7 Pulse output B1NOTE! Check whether under Fct. 3.07 “HARDWARE” the output terminal “B1” is defined aspulse output, refer also to Sect. 2.2 and

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5/6→ VALUE P = set pulse value per unit volume(appears only when “PULSE/VOL.” set under “SELECT P”, press → key.• XXXX PulS/m3• XXXX PulS/Lit

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5/75.8 Status outputs B1 and B2NOTE: Check whether under Fct. 3.07 “HARDWARE” the output terminal “B1” and/or “B2” isdefined as status output B1 an

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5/8Language 5.10Entry code 5.11Control inputs B1 and B2 5.9NOTE! Check whether under Fct. 3.07 “HARDWARE” the output terminal “B1” and/or

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0/3Here you can note down the settings of the signal converter !Fct. No. Function Settings1.01 Full-scale range1.02 Time constant1.03 Low-flow cut-off

Strona 35 - 100% (see Fct. 1.01)

5/95.12 Primary headPlease refer to Sect. 3.2 “factory settings”Fct. 3.02 FLOW METERPress →key.→ DIAMETER = set meter size (see instrument name

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5/10User-defined unit 5.13Fct. 3.05 USER UNITPress → key.→ TEXT VOL = set text for user-defined unit,press → key• Liter (max. 5 characters, factor

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5/115.14 F/R mode, forward/reverse flow measurement• Refer to Sect. 2.6 for electrical connection of outputs.• Define direction of forward (normal)

Strona 38 - Dynamic response

5/12Combinations of binary outputs and inputs 5.16Limit switches 5.17Fct. 3.07 HARDWAREPress →key.Define function of terminal B1,press key→• P

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5/13Automatic range change by means of status output5.18 Automatic range change BAFct. 1.06 or 1.07 status output B1 or B2(Define operating mode of ou

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Fct. 3.07 APPLICAT.Press key → .Set characterization for the flow,press key → .• STEADY (flow is steady)• PULSATING (pulsating flow, e.g. due to recip

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6/1Part C Special applications, functional checks,service, and order numbers6 Special applications6.1 Use in hazardous areas6.2 RS 232 adapter incl. C

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6/2Stable signal outputs when measuring tube empty 6.3Output signals can be stabilized to values as for “zero” flow to prevent random output signa

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6/36.4 Pulsating flowApplicationdownstream of positive-displacement pumps (reciprocating or diaphragm pumps) withoutpulsation dampenerOperator contro

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6/4Unsteady display and outputs 6.6Unsteady display and outputs can occur in connection with– high solids contents,– non-homogeneity,– poor blend

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0/4CE / EMV / Standards / ApprovalsSystem descriptionElectromagnetic flowmeters with the IFC 090 signal converter are precision instruments designedfo

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6/56.7 HART®for IFC 090HART®interfaceThe HART interface is a smart interface, in other words a communication signal superimposed onthe current outp

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6/6Minimum load impedanceA minimum load impedance of 250 Ωis required to enable the HART signals to be modulated onthe current output. Series-connect

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7/17. Functional checks7.1 Zero check with IFC 090 / D signal converter, Fct. 3.03Switch off power source before opening the housing• Set “ze

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7/2Hardware information and error status, Fct. 2.02 7.3Key Display Description→ If “YES” set under Fct. 3.04 ENTRY CODE,key in the 9-keystroke COD

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7/37.4 Faults and symptoms during start-up and process flow measurementBefore contacting Krohne Service, please read through thefollowing tables. T

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7/4Part 1 Converter IFC 090 B (B = basic version), without display(cont’d) and without HHT or CONFIG operator programGroup I Fault / Symptom Cause Rem

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7/5Part 2 Signal converter IFC 090 D (D = display version) andSignal converter IFC 090 B (B = basic version), without displaybut with HHT or CONFIG o

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7/6Part 2 Signal converter IFC 090 D (D = display version) andSignal converter IFC 090 B (B = basic version), without displaybut with HHT or CONFIG o

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7/7Part 2 Signal converter IFC 090 D (D = display version) and(cont’d) Signal converter IFC 090 B (B = basic version), without displaybut with HHT or

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7/8Part 2 Signal converter IFC 090 D (D = display version) and(cont’d) Signal converter IFC 090 B (B = basic version), without displaybut with HHT or

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1/1Part A System installation and start-up1 Electrical connection: power supply1.1 Location and important installation notes

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7/9Always switch off power source before opening the housing !Required measuring instruments and tools- Special wrench to unscrew the covers, a crosst

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7/10Test of signal converter using GS 8A simulator (option) 7.6GS 8A operating elements and accessories+0–B Plug for field powersupply, 2-pinC5 P

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7/11Check of setpoint display1) Switch on power source, allow at least 15 minutes’ warm-up time. .2) Set switch D (front panel of GS 8A) to “0” posit

Strona 60 - (connection to primary head)

7/12If you need to return your flowmeter to Krohne,please refer to last but one page of these Instructions !ExampleFull-scale range Q100%= 200 m3/hr

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8/18. Service8.1 Replacement of power fusesA) Fuse F1 in AC Versions 1 and 2Switch off power source before opening the housing !1) Unscrew c

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8/2Power supply Voltage Fuses F1 (and F2) Location and positionRating Order No. of voltage selector SW1. AC Version 230/240 V AC 125 mA T 5.06627115/1

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8/38.6 Turning the converter housing of the compact flowmeters8.7 IFC 090 Replacement of converter electronic unitTo facilitate access to connecting,

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8/4IFC 080 and SC 80 AS: Replacement of electronic unit by IFC 090 8.8Replacement not allowed on flowmeters of hazardous-duty design !Please consu

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8/58.9 Illustrations of the PCBsX 3X 2IC 18X 6X 1X 4S 3S 4S 1S 2LEDSolder points S1 and S3A) Amplifier PCB, standard version IC 18 DATAPROM(sensor I

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9/1Order numbers 9IFC 090 electronic unit and power fusesOrder No.IFC 090 Dwith Display2.10662.102.10662.122.10662.142.10662.132.10663.10IFC 090 B

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1/2Connection to power 1.2PLEASE NOTE !• Rated values:The flowmeter housings protecting the electronic equipment from dustand moisture must always

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10/110.2 IFC 090 F and ZD Dimensions and weightsIFC 090 F Signal converter Weight approx. 4.2 kg/9.3 lbsZD Intermediate connection boxWeight approx

Strona 69 - IFC 090 electronic unit and

10/2Error limits at reference conditions 10.3Display, digital values, pulse outputF maximum error in % of measured value (not typical values)v Flo

Strona 70 - Full-scale range

Versions K = contact F = separate, field housingIFC 090 K/B and F/B (standard) Basic version, without local display and control elementsIFC 090 K/D an

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10/4Control input (passive)Function – settable for range change, totalizer reset, error reset,set outputs to min. values or hold actual output values–

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Measuring rangeCurrent outputTag No.Primary head constantPulse output10.5 Instrument nameplates10/5ALTOFLUX IFM 4080K /D/ /6A94 9872 ISO Kl.

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11/1Measuring principle and function of the system 11The flowmeter is designed for electrically conductive fluids.Measurement is based on Faraday’

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12/112 Block diagram – signal converter1 Input amplifier• overdrive-proof signal processing, processes flow peaks up to 20 m/s (65 ft/s) and morer

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E1Keyword Section No. Fct. No.FF = forward flow 4.4, 5.3, 5.14 1.04-1.07F1, F2 = fuses 8.1, 8.5Factory settings 3.2Fatal error 4.5FE = functional grou

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Keyword Section No. Fct. No.SS = Status output 2.4, 4.4, 5.8 1.06, 1.07, 3.07Safety isolation 2.1Setting level 4.1-4.4 1.00 et seq.,2.00 et seq.,3.00

Strona 77 - Index Part E

E 3If you need to return flowmeters for testingor repair to KrohneSPECIMEN certificateYour electromagnetic flowmeter• has been carefully manufacture

Strona 78 - Keyword Section No. Fct. No

1/31.3 Electrical connection of separate primary head (F Versions)1.3.1 General information on signal cable A and field current cable CUse of the

Strona 79 - SPECIMEN certificate

1/4Grounding of primary head 1.3.3• All flowmeters must be properly grounded.• The grounding conductor should not transmit any interference voltag

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